Semiconductor Grade Graphite
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Semiconductor Grade Graphite

Semiconductor Grade Graphite is an ultra-high-purity, engineered material specifically processed for advanced semiconductor manufacturing applications.
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Description

Technical Parameters

Product Overview

 

Semiconductor Grade Graphite is an ultra-high-purity, engineered material specifically processed for advanced semiconductor manufacturing applications. Designed to meet the stringent demands of high-temperature thermal fields, it delivers exceptional resistance to chemical contamination, superior thermal stability, and precise dimensional accuracy. 

 

Key Features

 

Ash content strictly maintained <5 PPM to prevent chemical contamination, verified by independent third-party ICP-MS batch testing.

Manufactured via advanced cold isostatic pressing (CIP) to achieve uniform density, isotropic properties, and the elimination of structural weak points.

Features a low coefficient of thermal expansion (CTE) to prevent stress cracking and deformation during rapid temperature cycles.

Maintains structural integrity and high mechanical strength at temperatures up to 2,000°C (and higher under specific inert conditions) in vacuum or inert gas atmospheres.

Custom-machined in-house to tight dimensional tolerances down to ±0.005 mm for seamless semiconductor reactor integration.

 

Core preparation process

 

Process Steps English Name Core Function
Raw material preparation Raw Material Preparation Mix high-purity graphite powder with binder to ensure even mixing
Isostatic pressing molding High Isostatic Pressing Form the mixture under high pressure to obtain isotropic green blanks
temperature purification High-temperature Purification Eliminate impurities at 2800-3000°C and lift carbon purity to over 99.99%
Precision processing Precision Machining Utilize 5-axis CNC machining centers to produce components with complex flow channels and high-precision dimensions
Ultra-clean treatment Ultra-clean Processing Perform ultrasonic cleaning and vacuum packaging to satisfy semiconductor-grade cleanliness requirements

 

Main product types

 

Product Type English Name Typical Applications
Graphite base / tray Graphite Susceptor / Tray Wafer fabrication (CVD, PVD, Etching processes)
Graphite crucible Graphite Crucible Monocrystalline silicon, polycrystalline silicon and silicon carbide (SiC) crystal growth
Graphite heater Graphite Heater High-temperature process equipment (CVD, annealing furnaces, RTP systems)
Graphite temperature equalizer plate Graphite Temperature Uniforming Plate Wafer manufacturing, LED epitaxial wafer growth
Graphite insulation piece Graphite Insulation Parts Thermal field systems of vacuum furnaces and single crystal furnaces

 

Value-Added Engineering Services

 

Custom CNC Machining: Multi-axis CNC capabilities to fabricate complex geometries based on customer designs.

Surface Treatment Options: Optional CVD SiC coating services available upon request to further enhance oxidation and chemical resistance in reactive environments.

Engineering Consultation: Technical support from material experts to assist with grade selection and thermal field optimization.

 

Customization & Manufacturing Workflow

 

Consultation & Design Review: Our engineers review your CAD drawings (STEP, IGES, DXF) to optimize machinability and thermal field performance.

Cold Isostatic Pressing (CIP): Forming uniform blocks to eliminate inner stresses and ensure isotropic structural reliability.

High-Temperature Purification: Vacuum graphitization and thermal purification to drive down trace metal impurities below 5 PPM.

Multi-Axis CNC Machining: Precision shaping to achieve tight tolerances down to ±0.005 mm.

Optional CVD SiC Coating: Chemical vapor deposition for an impervious silicon carbide layer, enhancing oxidation and plasma resistance.

Cleanroom Cleaning & Packaging: Ultrasonic cleaning followed by double-vacuum anti-static sealing for contamination-free transit.

 

Core Semiconductor Applications

 

CZ Silicon Single Crystal Growth: High-purity crucibles, heaters, and shielding components designed to withstand intense thermal fields while preventing impurity diffusion into monocrystalline silicon boules.

MOCVD & Epitaxy: Susceptors engineered with exceptional thermal conductivity to ensure uniform temperature distribution across large-diameter wafers, optimizing epitaxial layer uniformity.

Ion Implantation & Etching: High-density components offering superior resistance to aggressive plasma erosion, resulting in extended operational cycles and reduced particle generation.

 

Quality Control

 

Raw Materials: Premium precursors inspected for a stable carbon foundation.

Purity: High-temperature purification ensuring ash content remains strictly below 5 PPM.

Physical Properties: Density, porosity, and strength tested for extreme thermal reliability.

Dimensional Accuracy: Precision CMM inspection ensuring tight tolerances (±0.005 mm to ±0.01 mm).

Surface Condition: Meticulous finishing and cleaning to eliminate defects and particulate generation.

Environmental & Regulatory Compliance: Fully compliant with RoHS and REACH standards, ensuring safe and eco-friendly semiconductor supply chain integration.

Full Traceability: Complete Material Test Reports (MTR) including third-party ICP-MS data provided for every shipment to ensure ISO 9001 compliance.

 

FAQ

 

Q: Do you provide material samples for evaluation?

A: Yes, small material samples can be provided for initial lab testing, compatibility checks, and property verification.

Q: What file formats do you accept for custom CNC machining?

A: We accept STEP, IGES, DXF, and PDF engineering drawings for technical evaluation and precise quoting.

Q: How do you handle export customs and international shipping?

A: We work with experienced logistics partners to manage standard export documentation, hazardous-free clearance, and secure global ocean or air freight.

Q: Can you adjust purification levels or provide specific trace metal limits?

A: Yes, purity levels can be tailored based on the target application, down to strict element-specific thresholds for critical front-end semiconductor processes.

Q: What is the typical lead time for custom-machined semiconductor components?

A: Standard material supply takes about 1 to 2 weeks, while custom CNC-machined parts typically require 3 to 5 weeks depending on geometry complexity and coating requirements.

Q: Do you offer thermal purification guarantees for trace metals like Fe, Al, and Ca?

A: Yes, our high-temperature purification reduces critical trace metals (like Fe, Al, and Ca) to ultra-low levels (total ash < 5 PPM). Every shipment includes an MTR with third-party ICP-MS batch test data verifying exact element concentrations.

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