Description
Technical Parameters
Product Overview
Semiconductor Grade Graphite is an ultra-high-purity, engineered material specifically processed for advanced semiconductor manufacturing applications. Designed to meet the stringent demands of high-temperature thermal fields, it delivers exceptional resistance to chemical contamination, superior thermal stability, and precise dimensional accuracy.
Key Features
Ash content strictly maintained <5 PPM to prevent chemical contamination, verified by independent third-party ICP-MS batch testing.
Manufactured via advanced cold isostatic pressing (CIP) to achieve uniform density, isotropic properties, and the elimination of structural weak points.
Features a low coefficient of thermal expansion (CTE) to prevent stress cracking and deformation during rapid temperature cycles.
Maintains structural integrity and high mechanical strength at temperatures up to 2,000°C (and higher under specific inert conditions) in vacuum or inert gas atmospheres.
Custom-machined in-house to tight dimensional tolerances down to ±0.005 mm for seamless semiconductor reactor integration.
Core preparation process
| Process Steps | English Name | Core Function |
|---|---|---|
| Raw material preparation | Raw Material Preparation | Mix high-purity graphite powder with binder to ensure even mixing |
| Isostatic pressing molding High | Isostatic Pressing | Form the mixture under high pressure to obtain isotropic green blanks |
| temperature purification | High-temperature Purification | Eliminate impurities at 2800-3000°C and lift carbon purity to over 99.99% |
| Precision processing | Precision Machining | Utilize 5-axis CNC machining centers to produce components with complex flow channels and high-precision dimensions |
| Ultra-clean treatment | Ultra-clean Processing | Perform ultrasonic cleaning and vacuum packaging to satisfy semiconductor-grade cleanliness requirements |
Main product types
| Product Type | English Name | Typical Applications |
|---|---|---|
| Graphite base / tray | Graphite Susceptor / Tray | Wafer fabrication (CVD, PVD, Etching processes) |
| Graphite crucible | Graphite Crucible | Monocrystalline silicon, polycrystalline silicon and silicon carbide (SiC) crystal growth |
| Graphite heater | Graphite Heater | High-temperature process equipment (CVD, annealing furnaces, RTP systems) |
| Graphite temperature equalizer plate | Graphite Temperature Uniforming Plate | Wafer manufacturing, LED epitaxial wafer growth |
| Graphite insulation piece | Graphite Insulation Parts | Thermal field systems of vacuum furnaces and single crystal furnaces |
Value-Added Engineering Services
Custom CNC Machining: Multi-axis CNC capabilities to fabricate complex geometries based on customer designs.
Surface Treatment Options: Optional CVD SiC coating services available upon request to further enhance oxidation and chemical resistance in reactive environments.
Engineering Consultation: Technical support from material experts to assist with grade selection and thermal field optimization.
Customization & Manufacturing Workflow
Consultation & Design Review: Our engineers review your CAD drawings (STEP, IGES, DXF) to optimize machinability and thermal field performance.
Cold Isostatic Pressing (CIP): Forming uniform blocks to eliminate inner stresses and ensure isotropic structural reliability.
High-Temperature Purification: Vacuum graphitization and thermal purification to drive down trace metal impurities below 5 PPM.
Multi-Axis CNC Machining: Precision shaping to achieve tight tolerances down to ±0.005 mm.
Optional CVD SiC Coating: Chemical vapor deposition for an impervious silicon carbide layer, enhancing oxidation and plasma resistance.
Cleanroom Cleaning & Packaging: Ultrasonic cleaning followed by double-vacuum anti-static sealing for contamination-free transit.
Core Semiconductor Applications
CZ Silicon Single Crystal Growth: High-purity crucibles, heaters, and shielding components designed to withstand intense thermal fields while preventing impurity diffusion into monocrystalline silicon boules.
MOCVD & Epitaxy: Susceptors engineered with exceptional thermal conductivity to ensure uniform temperature distribution across large-diameter wafers, optimizing epitaxial layer uniformity.
Ion Implantation & Etching: High-density components offering superior resistance to aggressive plasma erosion, resulting in extended operational cycles and reduced particle generation.
Quality Control
Raw Materials: Premium precursors inspected for a stable carbon foundation.
Purity: High-temperature purification ensuring ash content remains strictly below 5 PPM.
Physical Properties: Density, porosity, and strength tested for extreme thermal reliability.
Dimensional Accuracy: Precision CMM inspection ensuring tight tolerances (±0.005 mm to ±0.01 mm).
Surface Condition: Meticulous finishing and cleaning to eliminate defects and particulate generation.
Environmental & Regulatory Compliance: Fully compliant with RoHS and REACH standards, ensuring safe and eco-friendly semiconductor supply chain integration.
Full Traceability: Complete Material Test Reports (MTR) including third-party ICP-MS data provided for every shipment to ensure ISO 9001 compliance.
FAQ
Hot Tags: semiconductor grade graphite, China semiconductor grade graphite manufacturers, suppliers, factory, Semiconductor Grade Graphite, wafer graphite carrier, Wafer Manufacturing Graphite
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